Navigating the Digital Revolution of Intralogistics

In the dynamic realm of supply chains, the transformative force of intralogistics takes center stage, orchestrating the seamless flow of materials and information within warehouses. The digital revolution propels this internal logistics metamorphosis by integrating cutting-edge technologies. This feature delves into the intricacies of this digital evolution, exploring how technology is reshaping warehouse operations, optimizing efficiencies, and propelling the industry into a new frontier of possibilities.

Within the intricate framework of supply chains, the pivotal role of intralogistics emerges as businesses navigate the movement, conveyance, and storage of various raw materials and end products across different stages. Intralogistics, synonymous with the “inside logistics” of a company, involves optimizing warehouse operations, encompassing the planning and movement of materials and information within a distribution center or warehouse. This internal logistics management plays a crucial role, spanning from the arrival at the dock door to the meticulous processes of picking, packing, and shipping.

The advent of the digital revolution has instigated a remarkable transformation in intralogistics, reshaping the landscape of warehouse and distribution operations. This paradigm shift is characterized by the integration of cutting-edge technologies to elevate operational efficiency, curtail costs, and enhance overall logistics operations. The convergence of the internet into everyday life, along with the fusion of physical and digital realms, constitutes the crux of this revolution, paving the way for a more interconnected and efficient future.

Impact of E-commerce on Warehouse Dynamics:

Supporting this revolution is the rapid surge in e-commerce, coupled with relentless consumer demands for faster deliveries and seamless experiences, which has propelled warehouses and logistics providers into a transformative journey.

Vikas Choudaha, Senior Vice President & Business Head at Godrej Storage Solutions, emphasizes, “The transition to online shopping necessitates businesses to embrace innovative strategies to fulfill customer demand. Starting with same-day delivery and progressing to 30-minute and eventually to 10-minute delivery models, e-commerce companies have had to stock more inventories closer to their customers’ locations. This has led to an increased demand for warehouses, not only in tier 1 cities but also in tier 2 and tier 3 towns.”

Further elaborating, Varun Chopra, Executive Chairman at GEAR India, states, “E-commerce is one of the drivers behind the exponential growth of A Grade Warehousing in India. Given that one of the key benefits of E-commerce is the ‘Speed of Delivery,’ this has had a significant impact on the operations in Warehouses in terms of improving speed of operations with additional focus on automation and technology for improved safety and ASRS systems to drive higher efficiency.”

Bolstered by the influence of e-commerce, the intralogistics domain is currently undergoing a significant transformation and giving rise to the concept of Intralogistics 4.0. Intralogistics 4.0: Integrating Advanced Technologies: This concept is based on incorporating advanced technologies to optimize and revolutionize the internal management of materials. Some key elements of Intralogistics 4.0 are:

Automation and Robotics Enhance Intralogistics:

The integration of automation and robotics in intralogistics has ushered in a new era of efficiency and precision in warehouse operations. These technological advancements play a pivotal role in streamlining various tasks, ranging from order fulfillment to inventory management.

Many warehouses are increasingly using automated guided vehicles (AGVs) and robotic arms to handle material movement, reduce the need for manual intervention, and optimize workflows. Robotic systems, such as Automated Storage and Retrieval Systems (ASRS), contribute to space utilization and enhance the overall speed and accuracy of inventory handling.

Mr Choudaha highlights, “Repetitive activities like point-to-point transfer, loading and unloading of standardized packs necessitate deployment of automation. With warehouses getting larger and taller for large-scale operations, automated storage & retrieval system (ASRS), automated sorting and picking equipment are adopted. Such automation enables jobs to be done with accuracy and speed, thereby enhancing throughput operational efficiencies.”

The combination of automation and robotics not only improves operational efficiency but also positions warehouses to meet the demands of modern logistics, where speed, accuracy, and adaptability are paramount.

Augmented Reality (AR) Transforming Intralogistics:

Augmented Reality (AR) is playing a transformative role in the digital revolution of intralogistics by enhancing the capabilities of warehouse workers and optimizing operational processes. AR technology overlays digital information in the real-world environment, providing workers with real-time insights and visual cues.

In the context of intralogistics, AR glasses are being used to offer hands-free access to critical information, guiding workers through complex tasks such as order picking, inventory management, and item locating.

Nirav Doshi, Managing Director at Nido Group, explains, “AR glasses have proven effective in inventory management, particularly in situations where complete automation is not feasible. Operators using AR glasses can track and manage inventory, identify discrepancies, and report real-time data to avoid delays and inaccuracies.”

These AR glasses display relevant data, such as product details, pick locations, and quantity information, directly in the field of vision, allowing workers to perform tasks more efficiently. By reducing the need for paper-based instructions or handheld devices, AR minimizes errors, accelerates training processes, and improves overall task accuracy.


This is an abridged version of the Feature story published in the January edition of the Logistics Insider Magazine. to read the complete story, click here.

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